Industrial Automation solution Projects
Industrial Automation
Project Portfolio
From SCADA and PLC automation to MES and industrial IoT — delivering engineering excellence across 20+ countries since 2000. The projects below represent a curated selection — a tip of the iceberg of 1,000+ projects executed over 26 years.
Automated
Improvement
Reduction
Avoided
Projects
39 projects
⛽ Oil & Gas
2007
Supply of Chemical Injection Skid Control System
- 1
Accurate & Consistent Chemical Dosing
Ensures the exact chemical quantity is injected at the right time and pressure, preventing:
- 2
Full Automation & Remote Monitoring
A control system (PLC/RTU + HMI) allows:
- 3
Protection of Critical Assets
Proper chemical injection extends the life of:
- 4
Integrated Safety & Alarms
The control system provides:
- 5
Optimized Chemical Consumption
By injecting only what is required, the system:
⛏️ Mining & Minerals
2008
Supply of Complete Factory Automation & SCADA System
- 1
Full Visibility & Centralized Monitoring
A SCADA system provides real‑time monitoring of:
- 2
Increased Production Efficiency
Delivers measurable improvements in operational efficiency and reliability.
- 3
Reduced Manual Labor & Human Error
Automated sequences replace manual operations such as:
- 4
Predictive Maintenance & Reduced Downtime
SCADA + PLC diagnostics allow:
- 5
Energy Optimization
Limestone factories consume high energy. Automation helps:
☀️ Solar (PV)
2008
Supply of Complete Solar Cell Soaking Tanks Control System
- 1
Consistent Chemical Soaking = Higher Cell Efficiency
The control system maintains:
- 2
Full Automation for Repeatable, High‑Quality Output
Automation eliminates manual variations by controlling:
- 3
Real‑Time Monitoring & Alarms
The control system provides:
- 4
Improved Safety & Chemical Handling
Automation reduces operator exposure to hazardous chemicals by controlling:
- 5
Optimized Chemical Consumption
Precise dosing and controlled cycles:
☀️ Solar (PV)
2009
Supply of Complete Solar Cell Furnace Control System
- 1
Higher Solar Cell Efficiency Through Precise Temperature Control
The furnace is one of the most critical stages in PV cell manufacturing (diffusion, annealing, firing). A dedicated control system ensures:
- 2
Improved Product Quality & Yield
A well‑designed control system maintains:
- 3
Full Automation for Repeatable, High‑Quality Production
Delivers measurable improvements in operational efficiency and reliability.
- 4
Real‑Time Monitoring, Alarms & Safety
The control system provides:
- 5
Energy Optimization & Reduced Operating Cost
Advanced control logic helps:
⛏️ Mining & Minerals
2010
MILL 1 — Supply of Cement Mill Complete Control & SCADA System
- 1
Higher Production Efficiency & Stable Mill Operation
A modern control system ensures:
- 2
Improved Product Quality (Fineness, Blaine, Particle Size)
SCADA + advanced control loops maintain:
- 3
Reduced Energy Consumption
Cement mills are energy‑intensive. Automation helps:
- 4
Predictive Maintenance & Reduced Downtime
Delivers measurable improvements in operational efficiency and reliability.
- 5
Enhanced Safety & Compliance
The control system integrates:
💧 Water & Wastewater
2011
Upgrade of Jumeirah Golf Estate Sewage Treatment Plant PLC & SCADA
- 1
Improved Treatment Quality & Compliance
A modern PLC/SCADA system ensures:
- 2
Higher Reliability & Reduced Downtime
Upgrading eliminates issues caused by:
- 3
Energy Savings & Optimized Operation
Modern control logic can:
- 4
Enhanced Monitoring, Alarms & Safety
A new SCADA system provides:
- 5
Better Sludge Management
Upgraded control improves:
⛏️ Mining & Minerals
2013
MILL 2 — Supply of Cement Mill Complete Control & SCADA System
- 1
Higher Production Efficiency & Stable Mill Operation
A modern control system ensures:
- 2
Improved Product Quality (Fineness, Blaine, Particle Size)
SCADA + advanced control loops maintain:
- 3
Reduced Energy Consumption
Cement mills are energy‑intensive. Automation helps:
- 4
Predictive Maintenance & Reduced Downtime
Delivers measurable improvements in operational efficiency and reliability.
- 5
Enhanced Safety & Compliance
The control system integrates:
⛏️ Mining & Minerals
2014
Supply of Complete Fiber Ceramic Factory Production Line Control & SCADA
- 1
Higher Product Quality & Consistency
Fiber ceramic production requires precise control of:
- 2
Full Automation for Stable, Efficient Production
Automation optimizes:
- 3
Energy Savings & Lower Operating Cost
Fiber ceramic production is energy‑intensive. A modern control system:
- 4
Real‑Time Monitoring, Alarms & Safety
Delivers measurable improvements in operational efficiency and reliability.
- 5
Improved Production Throughput
With optimized control of:
🏗️ Construction
2015
Rotatable Fins Supply, Installation & Control System
- 1
Major Energy Savings (HVAC Reduction)
Rotatable fins automatically adjust their angle based on:
- 2
Improved Indoor Comfort & Temperature Stability
The control system optimizes fin position to:
- 3
Enhanced Building Aesthetics & Modern Architecture
Delivers measurable improvements in operational efficiency and reliability.
- 4
Automatic Sun Tracking for Maximum Efficiency
The control system can:
- 5
Reduced Glare & Better Natural Lighting
By controlling the angle of fins, the system:
⛏️ Mining & Minerals
2015
Upgrade of Drive System
- 1
Higher Production Efficiency
New drive systems (VFDs / soft starters / high‑efficiency motors) provide:
- 2
Significant Energy Savings
Modern drives reduce energy consumption by:
- 3
Improved Product Quality
Upgraded drives ensure:
- 4
Reduced Maintenance & Longer Equipment Life
New drive systems reduce mechanical stress by:
- 5
Enhanced Safety & Protection
Modern drives include:
📺 Advertising & Signage
2016
Hexagonal Advertising Display — Motion Control System
- 1
Smooth, Precise, and Reliable Rotation
A motion control system ensures:
- 2
Enhanced Visual Impact & Audience Engagement
Controlled rotation allows:
- 3
Energy Efficiency & Longer Motor Life
Motion control optimizes:
- 4
Safety & Protection Features
The control system provides:
- 5
Programmable Operation & Scheduling
Delivers measurable improvements in operational efficiency and reliability.
🏗️ Construction Materials2017Ready Mix Concrete Batching System
- 1
Flexible Mix Design (Recipe Management)
Precise recipe creation and editing for different grades (M20, M25, M30, etc.)
- 2
Key Performance Benefit
Improved efficiency, safety, and operational reliability.
- 3
Key Performance Benefit
Improved efficiency, safety, and operational reliability.
- 4
Key Performance Benefit
Improved efficiency, safety, and operational reliability.
- 5
Key Performance Benefit
Improved efficiency, safety, and operational reliability.
🏗️ Construction Materials2017Ready Mix Concrete Batching System
- 1
Flexible Mix Design (Recipe Management)
Precise recipe creation and editing for different grades (M20, M25, M30, etc.)
- 2
Key Performance Benefit
Improved efficiency, safety, and operational reliability.
- 3
Key Performance Benefit
Improved efficiency, safety, and operational reliability.
- 4
Key Performance Benefit
Improved efficiency, safety, and operational reliability.
- 5
Key Performance Benefit
Improved efficiency, safety, and operational reliability.
🏗️ Construction Materials2018Ready Mix Concrete Batching System
- 1
Flexible Mix Design (Recipe Management)
Precise recipe creation and editing for different grades (M20, M25, M30, etc.)
- 2
Key Performance Benefit
Improved efficiency, safety, and operational reliability.
- 3
Key Performance Benefit
Improved efficiency, safety, and operational reliability.
- 4
Key Performance Benefit
Improved efficiency, safety, and operational reliability.
- 5
Key Performance Benefit
Improved efficiency, safety, and operational reliability.
🏗️ Construction Materials2019Ready Mix Concrete Batching System
- 1
Flexible Mix Design (Recipe Management)
Precise recipe creation and editing for different grades (M20, M25, M30, etc.)
- 2
Key Performance Benefit
Improved efficiency, safety, and operational reliability.
- 3
Key Performance Benefit
Improved efficiency, safety, and operational reliability.
- 4
Key Performance Benefit
Improved efficiency, safety, and operational reliability.
- 5
Key Performance Benefit
Improved efficiency, safety, and operational reliability.
🏗️ Construction Materials2019Ready Mix Concrete Batching System
- 1
Flexible Mix Design (Recipe Management)
Precise recipe creation and editing for different grades (M20, M25, M30, etc.)
- 2
Key Performance Benefit
Improved efficiency, safety, and operational reliability.
- 3
Key Performance Benefit
Improved efficiency, safety, and operational reliability.
- 4
Key Performance Benefit
Improved efficiency, safety, and operational reliability.
- 5
Key Performance Benefit
Improved efficiency, safety, and operational reliability.
🛡️ Defence2018Ballistic Door Design, Engineering & Control System
- 1
Accurate Torque & Speed Matching
Correct motor and gearbox selection ensures:
- 2
Longer Equipment Life
Proper selection reduces:
- 3
Energy Efficiency & Lower Operating Cost
Optimized motor + gearbox pairing:
- 4
Smooth Start/Stop & Controlled Acceleration (Control System Benefit)
With VFD or soft‑starter control:
- 5
Precise Speed Control & Process Optimization
Control system allows:
🛡️ Defence2019Ballistic Door Design, Engineering & Control System
- 1
Accurate Torque & Speed Matching
Correct motor and gearbox selection ensures:
- 2
Longer Equipment Life
Proper selection reduces:
- 3
Energy Efficiency & Lower Operating Cost
Optimized motor + gearbox pairing:
- 4
Smooth Start/Stop & Controlled Acceleration (Control System Benefit)
With VFD or soft‑starter control:
- 5
Precise Speed Control & Process Optimization
Control system allows:
🛡️ Defence2020Ballistic Door Design, Engineering & Control System
- 1
Accurate Torque & Speed Matching
Correct motor and gearbox selection ensures:
- 2
Longer Equipment Life
Proper selection reduces:
- 3
Energy Efficiency & Lower Operating Cost
Optimized motor + gearbox pairing:
- 4
Smooth Start/Stop & Controlled Acceleration (Control System Benefit)
With VFD or soft‑starter control:
- 5
Precise Speed Control & Process Optimization
Control system allows:
🛡️ Defence2021Ballistic Door Design, Engineering & Control System
- 1
Accurate Torque & Speed Matching
Correct motor and gearbox selection ensures:
- 2
Longer Equipment Life
Proper selection reduces:
- 3
Energy Efficiency & Lower Operating Cost
Optimized motor + gearbox pairing:
- 4
Smooth Start/Stop & Controlled Acceleration (Control System Benefit)
With VFD or soft‑starter control:
- 5
Precise Speed Control & Process Optimization
Control system allows:
⚙️ Conversion Industry2019On-Fly Profile Cutting System
- 1
Continuous Production (No Stopping Required)
Material keeps moving while cutting happens on the fly
- 2
Higher Productivity & Faster Output
Cutting at full conveyor speed
- 3
Superior Cutting Accuracy
Servo‑synchronized cutting head matches material speed
- 4
Smooth, Vibration‑Free Operation
No sudden stops → no mechanical shock
- 5
Reduced Wear & Maintenance
Less stress on motors, gearboxes, and mechanical parts
⛽ Oil & Gas2021Supply of Complete ATEX PLC Panel — NG Heater I, E-Station
- 1
Full Compliance With ATEX Safety Requirements
Certified components for Zone 1 / Zone 2 hazardous areas
- 2
Improved Reliability of NG Heater Operation
Stable control of temperature, pressure, and flow
- 3
Modern, Robust PLC Control System
Replaces outdated or obsolete controllers
- 4
Enhanced Safety Interlocks & Protection Logic
Emergency shutdown (ESD) integration
- 5
Improved Instrumentation & Electrical (I/E) Station
New field instruments (temperature, pressure, flow, flame sensors)
⛽ Oil & Gas2022Supply of Complete ATEX PLC Panel — NG Heater II, E-Station
- 1
Key Performance Benefit
Improved efficiency, safety, and operational reliability.
- 2
Key Performance Benefit
Improved efficiency, safety, and operational reliability.
- 3
Key Performance Benefit
Improved efficiency, safety, and operational reliability.
- 4
Key Performance Benefit
Improved efficiency, safety, and operational reliability.
- 5
Key Performance Benefit
Improved efficiency, safety, and operational reliability.
⛽ Oil & Gas2024Supply of Complete ATEX PLC Panel — NG Heater III, E-Station
- 1
Key Performance Benefit
Improved efficiency, safety, and operational reliability.
- 2
Key Performance Benefit
Improved efficiency, safety, and operational reliability.
- 3
Key Performance Benefit
Improved efficiency, safety, and operational reliability.
- 4
Key Performance Benefit
Improved efficiency, safety, and operational reliability.
- 5
Key Performance Benefit
Improved efficiency, safety, and operational reliability.
⛽ Oil & Gas2025Supply of Complete ATEX PLC Panel — NG Heater VI, E-Station
- 1
Key Performance Benefit
Improved efficiency, safety, and operational reliability.
- 2
Key Performance Benefit
Improved efficiency, safety, and operational reliability.
- 3
Key Performance Benefit
Improved efficiency, safety, and operational reliability.
- 4
Key Performance Benefit
Improved efficiency, safety, and operational reliability.
- 5
Key Performance Benefit
Improved efficiency, safety, and operational reliability.
⚙️ Conversion Industry2019Upgrade of Motor & Drive Control System — Film Machine
- 1
Higher Reliability & Lower Maintenance (AC Motor Advantage)
AC motors have fewer brushes, no commutator, and almost zero wear parts
- 2
Improved Speed Stability & Film Quality
AC motor + VFD provides precise speed control
- 3
Higher Energy Efficiency
AC motors are more efficient than old DC motors
- 4
New Gearbox = Better Torque, Less Vibration
Correct gearbox ratio improves torque delivery
- 5
Full Automation With New PLC System
Accurate synchronization between:
🔩 Steel & Drive Systems2016Motion Control — FECUP Drilling Machine
- 1
Higher Drilling Accuracy
Servo‑based motion ensures precise positioning of the drill head
- 2
Faster Cycle Time & Higher Productivity
High‑speed servo movement
- 3
Smooth, Controlled Motion
No jerks or sudden movements
- 4
Improved Safety
Controlled feed rate prevents tool breakage
- 5
Reduced Maintenance
Servo motors require minimal maintenance
🔩 Steel & Drive Systems2019FAHU (Fresh Air Handling Unit) Control System
- 1
Precise Temperature & Humidity Control
Accurate control of cooling/heating coils
- 2
Improved Fresh Air Quality & Filtration Efficiency
Monitors filter pressure drop
- 3
Energy Efficiency & Lower Operating Cost
Variable speed control for supply/return fans
- 4
Automatic Airflow & Pressure Control
Maintains required CFM for fresh air
- 5
Enhanced Safety & Protection
Fire alarm integration (automatic shutdown or damper closure)
⛽ Oil & Gas2020Upgrade of Drive System
- 1
Higher Production Efficiency
New drive systems (VFDs / soft starters / high‑efficiency motors) provide:
- 2
Significant Energy Savings
Modern drives reduce energy consumption by:
- 3
Improved Product Quality
Upgraded drives ensure:
- 4
Reduced Maintenance & Longer Equipment Life
New drive systems reduce mechanical stress by:
- 5
Enhanced Safety & Protection
Modern drives include:
⚙️ Conversion Industry2020Bottle Linear Inspection System — Laboratory
- 1
High‑Precision Defect Detection
Identifies micro‑defects in bottle body, neck, base, and threads
- 2
Consistent, Repeatable Quality Control
Automated inspection removes operator subjectivity
- 3
Increased Inspection Speed
Inspects bottles continuously in a linear flow
- 4
Comprehensive 360° Bottle Analysis
Multi‑camera or vision‑sensor coverage
- 5
Improved Product Safety & Compliance
Ensures bottles meet regulatory and customer specifications
💧 Water & Wastewater2020Hospital Sewage Treatment Plant — Automation System
- 1
Improved Treatment Quality & Compliance
A modern PLC/SCADA system ensures:
- 2
Higher Reliability & Reduced Downtime
Upgrading eliminates issues caused by:
- 3
Energy Savings & Optimized Operation
Modern control logic can:
- 4
Enhanced Monitoring, Alarms & Safety
A new SCADA system provides:
- 5
Better Sludge Management
Upgraded control improves:
💧 Water & Wastewater2020Hospital Sewage Treatment Plant — Automation System
- 1
Key Performance Benefit
Improved efficiency, safety, and operational reliability.
- 2
Key Performance Benefit
Improved efficiency, safety, and operational reliability.
- 3
Key Performance Benefit
Improved efficiency, safety, and operational reliability.
- 4
Key Performance Benefit
Improved efficiency, safety, and operational reliability.
- 5
Key Performance Benefit
Improved efficiency, safety, and operational reliability.
💧 Water & Wastewater2020Hospital Sewage Treatment Plant — Automation System
- 1
Key Performance Benefit
Improved efficiency, safety, and operational reliability.
- 2
Key Performance Benefit
Improved efficiency, safety, and operational reliability.
- 3
Key Performance Benefit
Improved efficiency, safety, and operational reliability.
- 4
Key Performance Benefit
Improved efficiency, safety, and operational reliability.
- 5
Key Performance Benefit
Improved efficiency, safety, and operational reliability.
💧 Water & Wastewater2019Water Leakage Detection System
- 1
Early Leak Detection & Immediate Alerts
Detects leaks at the earliest stage
- 2
Protects Critical Assets & Equipment
Delivers measurable improvements in operational efficiency and reliability.
- 3
Prevents Structural Damage
Stops water from damaging:
- 4
Reduces Operational Downtime
Early detection avoids shutdowns
- 5
Automated Monitoring 24/7
Continuous leak monitoring
⚗️ Chemical Manufacturing2021Tanks Overfill Monitoring System
- 1
Prevents Tank Overflows & Spillage
Early detection of high‑level conditions
- 2
Enhances Safety in Hazardous Chemical Areas
Paint factories store flammable and volatile chemicals
- 3
Protects Equipment & Infrastructure
Delivers measurable improvements in operational efficiency and reliability.
- 4
Reduces Environmental Impact
Prevents chemical spills into:
- 5
Improves Production Efficiency
Ensures tanks are filled to the optimal level
⚗️ Chemical Manufacturing2021Tanks Monitoring & Transfer System
- 1
Accurate Level Monitoring for Hazardous Materials
Real‑time level measurement for bitumen, emulsions, solvents, additives
- 2
Automated Transfer Between Tanks
Automatic pump start/stop
- 3
Prevents Overflows, Spills & Environmental Hazards
Delivers measurable improvements in operational efficiency and reliability.
- 4
Protects Pumps & Transfer Equipment
Prevents pump dry‑run
- 5
Improved Production Efficiency
Ensures raw materials are always available for:
⚗️ Chemical Manufacturing2024Upgrade of Bitumen & Diesel Transfer System
- 1
Improved Safety for Flammable Materials
Prevents leaks, spills, and vapor release
- 2
Higher Transfer Efficiency & Faster Flow
New pumps, valves, and pipelines improve flow rate
- 3
Accurate Level Monitoring & Automatic Control
Real‑time tank level measurement
- 4
Reduced Maintenance & Downtime
Modern pumps and valves require less maintenance
- 5
Energy Efficiency
Optimized pump sizing
🏗️ Construction Materials2020Asphalt Batching System
- 1
High‑Quality Asphalt Mix
Precise weighing of aggregates, bitumen, and filler
- 2
Full Automation & Process Control
PLC‑based control of:
- 3
Improved Production Efficiency
Faster batching cycles
- 4
Accurate Recipe & Mix Design Management
Multiple mix recipes stored in the system
- 5
Energy Savings
Optimized burner control
🧵 Textile2025Upgrade of Drive System
- 1
Modern VFD Technology for Carpet Manufacturing
Latest variable frequency drive systems provide precise, reliable speed and torque control across all carpet weaving and finishing processes.
- 2
Improved Process Control & Consistency
Accurate speed and tension management across all looms and machines ensures consistent carpet pile height, density and dimensional accuracy.
- 3
Measurable Energy Efficiency Gains
Variable frequency drives match motor speed to actual loom demand, delivering significant reductions in electricity consumption per metre of carpet produced.
- 4
Elimination of Legacy Drive Failures
Modern drive platform replaces obsolete components prone to failure, restoring full production reliability and eliminating repeat breakdown events.
- 5
Predictive Maintenance Capability
Advanced built-in diagnostics and condition monitoring enable a shift to condition-based maintenance, reducing both planned and unplanned downtime.
Industrial Automation
Project Portfolio
From SCADA and PLC automation to MES and industrial IoT — delivering engineering excellence across 20+ countries since 2000. The projects below represent a curated selection — a tip of the iceberg of 1,000+ projects executed over 26 years.
Automated
Improvement
Reduction
Avoided
Projects
39 projects
⛽ Oil & Gas
2007
Supply of Chemical Injection Skid Control System
- 1
Accurate & Consistent Chemical Dosing
Ensures the exact chemical quantity is injected at the right time and pressure, preventing:
- 2
Full Automation & Remote Monitoring
A control system (PLC/RTU + HMI) allows:
- 3
Protection of Critical Assets
Proper chemical injection extends the life of:
- 4
Integrated Safety & Alarms
The control system provides:
- 5
Optimized Chemical Consumption
By injecting only what is required, the system:
⛏️ Mining & Minerals
2008
Supply of Complete Factory Automation & SCADA System
- 1
Full Visibility & Centralized Monitoring
A SCADA system provides real‑time monitoring of:
- 2
Increased Production Efficiency
Delivers measurable improvements in operational efficiency and reliability.
- 3
Reduced Manual Labor & Human Error
Automated sequences replace manual operations such as:
- 4
Predictive Maintenance & Reduced Downtime
SCADA + PLC diagnostics allow:
- 5
Energy Optimization
Limestone factories consume high energy. Automation helps:
☀️ Solar (PV)
2008
Supply of Complete Solar Cell Soaking Tanks Control System
- 1
Consistent Chemical Soaking = Higher Cell Efficiency
The control system maintains:
- 2
Full Automation for Repeatable, High‑Quality Output
Automation eliminates manual variations by controlling:
- 3
Real‑Time Monitoring & Alarms
The control system provides:
- 4
Improved Safety & Chemical Handling
Automation reduces operator exposure to hazardous chemicals by controlling:
- 5
Optimized Chemical Consumption
Precise dosing and controlled cycles:
☀️ Solar (PV)
2009
Supply of Complete Solar Cell Furnace Control System
- 1
Higher Solar Cell Efficiency Through Precise Temperature Control
The furnace is one of the most critical stages in PV cell manufacturing (diffusion, annealing, firing). A dedicated control system ensures:
- 2
Improved Product Quality & Yield
A well‑designed control system maintains:
- 3
Full Automation for Repeatable, High‑Quality Production
Delivers measurable improvements in operational efficiency and reliability.
- 4
Real‑Time Monitoring, Alarms & Safety
The control system provides:
- 5
Energy Optimization & Reduced Operating Cost
Advanced control logic helps:
⛏️ Mining & Minerals
2010
MILL 1 — Supply of Cement Mill Complete Control & SCADA System
- 1
Higher Production Efficiency & Stable Mill Operation
A modern control system ensures:
- 2
Improved Product Quality (Fineness, Blaine, Particle Size)
SCADA + advanced control loops maintain:
- 3
Reduced Energy Consumption
Cement mills are energy‑intensive. Automation helps:
- 4
Predictive Maintenance & Reduced Downtime
Delivers measurable improvements in operational efficiency and reliability.
- 5
Enhanced Safety & Compliance
The control system integrates:
💧 Water & Wastewater
2011
Upgrade of Jumeirah Golf Estate Sewage Treatment Plant PLC & SCADA
- 1
Improved Treatment Quality & Compliance
A modern PLC/SCADA system ensures:
- 2
Higher Reliability & Reduced Downtime
Upgrading eliminates issues caused by:
- 3
Energy Savings & Optimized Operation
Modern control logic can:
- 4
Enhanced Monitoring, Alarms & Safety
A new SCADA system provides:
- 5
Better Sludge Management
Upgraded control improves:
⛏️ Mining & Minerals
2013
MILL 2 — Supply of Cement Mill Complete Control & SCADA System
- 1
Higher Production Efficiency & Stable Mill Operation
A modern control system ensures:
- 2
Improved Product Quality (Fineness, Blaine, Particle Size)
SCADA + advanced control loops maintain:
- 3
Reduced Energy Consumption
Cement mills are energy‑intensive. Automation helps:
- 4
Predictive Maintenance & Reduced Downtime
Delivers measurable improvements in operational efficiency and reliability.
- 5
Enhanced Safety & Compliance
The control system integrates:
⛏️ Mining & Minerals
2014
Supply of Complete Fiber Ceramic Factory Production Line Control & SCADA
- 1
Higher Product Quality & Consistency
Fiber ceramic production requires precise control of:
- 2
Full Automation for Stable, Efficient Production
Automation optimizes:
- 3
Energy Savings & Lower Operating Cost
Fiber ceramic production is energy‑intensive. A modern control system:
- 4
Real‑Time Monitoring, Alarms & Safety
Delivers measurable improvements in operational efficiency and reliability.
- 5
Improved Production Throughput
With optimized control of:
🏗️ Construction
2015
Rotatable Fins Supply, Installation & Control System
- 1
Major Energy Savings (HVAC Reduction)
Rotatable fins automatically adjust their angle based on:
- 2
Improved Indoor Comfort & Temperature Stability
The control system optimizes fin position to:
- 3
Enhanced Building Aesthetics & Modern Architecture
Delivers measurable improvements in operational efficiency and reliability.
- 4
Automatic Sun Tracking for Maximum Efficiency
The control system can:
- 5
Reduced Glare & Better Natural Lighting
By controlling the angle of fins, the system:
⛏️ Mining & Minerals
2015
Upgrade of Drive System
- 1
Higher Production Efficiency
New drive systems (VFDs / soft starters / high‑efficiency motors) provide:
- 2
Significant Energy Savings
Modern drives reduce energy consumption by:
- 3
Improved Product Quality
Upgraded drives ensure:
- 4
Reduced Maintenance & Longer Equipment Life
New drive systems reduce mechanical stress by:
- 5
Enhanced Safety & Protection
Modern drives include:
📺 Advertising & Signage
2016
Hexagonal Advertising Display — Motion Control System
- 1
Smooth, Precise, and Reliable Rotation
A motion control system ensures:
- 2
Enhanced Visual Impact & Audience Engagement
Controlled rotation allows:
- 3
Energy Efficiency & Longer Motor Life
Motion control optimizes:
- 4
Safety & Protection Features
The control system provides:
- 5
Programmable Operation & Scheduling
Delivers measurable improvements in operational efficiency and reliability.
🏗️ Construction Materials2017Ready Mix Concrete Batching System
- 1
Flexible Mix Design (Recipe Management)
Precise recipe creation and editing for different grades (M20, M25, M30, etc.)
- 2
Key Performance Benefit
Improved efficiency, safety, and operational reliability.
- 3
Key Performance Benefit
Improved efficiency, safety, and operational reliability.
- 4
Key Performance Benefit
Improved efficiency, safety, and operational reliability.
- 5
Key Performance Benefit
Improved efficiency, safety, and operational reliability.
🏗️ Construction Materials2017Ready Mix Concrete Batching System
- 1
Flexible Mix Design (Recipe Management)
Precise recipe creation and editing for different grades (M20, M25, M30, etc.)
- 2
Key Performance Benefit
Improved efficiency, safety, and operational reliability.
- 3
Key Performance Benefit
Improved efficiency, safety, and operational reliability.
- 4
Key Performance Benefit
Improved efficiency, safety, and operational reliability.
- 5
Key Performance Benefit
Improved efficiency, safety, and operational reliability.
🏗️ Construction Materials2018Ready Mix Concrete Batching System
- 1
Flexible Mix Design (Recipe Management)
Precise recipe creation and editing for different grades (M20, M25, M30, etc.)
- 2
Key Performance Benefit
Improved efficiency, safety, and operational reliability.
- 3
Key Performance Benefit
Improved efficiency, safety, and operational reliability.
- 4
Key Performance Benefit
Improved efficiency, safety, and operational reliability.
- 5
Key Performance Benefit
Improved efficiency, safety, and operational reliability.
🏗️ Construction Materials2019Ready Mix Concrete Batching System
- 1
Flexible Mix Design (Recipe Management)
Precise recipe creation and editing for different grades (M20, M25, M30, etc.)
- 2
Key Performance Benefit
Improved efficiency, safety, and operational reliability.
- 3
Key Performance Benefit
Improved efficiency, safety, and operational reliability.
- 4
Key Performance Benefit
Improved efficiency, safety, and operational reliability.
- 5
Key Performance Benefit
Improved efficiency, safety, and operational reliability.
🏗️ Construction Materials2019Ready Mix Concrete Batching System
- 1
Flexible Mix Design (Recipe Management)
Precise recipe creation and editing for different grades (M20, M25, M30, etc.)
- 2
Key Performance Benefit
Improved efficiency, safety, and operational reliability.
- 3
Key Performance Benefit
Improved efficiency, safety, and operational reliability.
- 4
Key Performance Benefit
Improved efficiency, safety, and operational reliability.
- 5
Key Performance Benefit
Improved efficiency, safety, and operational reliability.
🛡️ Defence2018Ballistic Door Design, Engineering & Control System
- 1
Accurate Torque & Speed Matching
Correct motor and gearbox selection ensures:
- 2
Longer Equipment Life
Proper selection reduces:
- 3
Energy Efficiency & Lower Operating Cost
Optimized motor + gearbox pairing:
- 4
Smooth Start/Stop & Controlled Acceleration (Control System Benefit)
With VFD or soft‑starter control:
- 5
Precise Speed Control & Process Optimization
Control system allows:
🛡️ Defence2019Ballistic Door Design, Engineering & Control System
- 1
Accurate Torque & Speed Matching
Correct motor and gearbox selection ensures:
- 2
Longer Equipment Life
Proper selection reduces:
- 3
Energy Efficiency & Lower Operating Cost
Optimized motor + gearbox pairing:
- 4
Smooth Start/Stop & Controlled Acceleration (Control System Benefit)
With VFD or soft‑starter control:
- 5
Precise Speed Control & Process Optimization
Control system allows:
🛡️ Defence2020Ballistic Door Design, Engineering & Control System
- 1
Accurate Torque & Speed Matching
Correct motor and gearbox selection ensures:
- 2
Longer Equipment Life
Proper selection reduces:
- 3
Energy Efficiency & Lower Operating Cost
Optimized motor + gearbox pairing:
- 4
Smooth Start/Stop & Controlled Acceleration (Control System Benefit)
With VFD or soft‑starter control:
- 5
Precise Speed Control & Process Optimization
Control system allows:
🛡️ Defence2021Ballistic Door Design, Engineering & Control System
- 1
Accurate Torque & Speed Matching
Correct motor and gearbox selection ensures:
- 2
Longer Equipment Life
Proper selection reduces:
- 3
Energy Efficiency & Lower Operating Cost
Optimized motor + gearbox pairing:
- 4
Smooth Start/Stop & Controlled Acceleration (Control System Benefit)
With VFD or soft‑starter control:
- 5
Precise Speed Control & Process Optimization
Control system allows:
⚙️ Conversion Industry2019On-Fly Profile Cutting System
- 1
Continuous Production (No Stopping Required)
Material keeps moving while cutting happens on the fly
- 2
Higher Productivity & Faster Output
Cutting at full conveyor speed
- 3
Superior Cutting Accuracy
Servo‑synchronized cutting head matches material speed
- 4
Smooth, Vibration‑Free Operation
No sudden stops → no mechanical shock
- 5
Reduced Wear & Maintenance
Less stress on motors, gearboxes, and mechanical parts
⛽ Oil & Gas2021Supply of Complete ATEX PLC Panel — NG Heater I, E-Station
- 1
Full Compliance With ATEX Safety Requirements
Certified components for Zone 1 / Zone 2 hazardous areas
- 2
Improved Reliability of NG Heater Operation
Stable control of temperature, pressure, and flow
- 3
Modern, Robust PLC Control System
Replaces outdated or obsolete controllers
- 4
Enhanced Safety Interlocks & Protection Logic
Emergency shutdown (ESD) integration
- 5
Improved Instrumentation & Electrical (I/E) Station
New field instruments (temperature, pressure, flow, flame sensors)
⛽ Oil & Gas2022Supply of Complete ATEX PLC Panel — NG Heater II, E-Station
- 1
Key Performance Benefit
Improved efficiency, safety, and operational reliability.
- 2
Key Performance Benefit
Improved efficiency, safety, and operational reliability.
- 3
Key Performance Benefit
Improved efficiency, safety, and operational reliability.
- 4
Key Performance Benefit
Improved efficiency, safety, and operational reliability.
- 5
Key Performance Benefit
Improved efficiency, safety, and operational reliability.
⛽ Oil & Gas2024Supply of Complete ATEX PLC Panel — NG Heater III, E-Station
- 1
Key Performance Benefit
Improved efficiency, safety, and operational reliability.
- 2
Key Performance Benefit
Improved efficiency, safety, and operational reliability.
- 3
Key Performance Benefit
Improved efficiency, safety, and operational reliability.
- 4
Key Performance Benefit
Improved efficiency, safety, and operational reliability.
- 5
Key Performance Benefit
Improved efficiency, safety, and operational reliability.
⛽ Oil & Gas2025Supply of Complete ATEX PLC Panel — NG Heater VI, E-Station
- 1
Key Performance Benefit
Improved efficiency, safety, and operational reliability.
- 2
Key Performance Benefit
Improved efficiency, safety, and operational reliability.
- 3
Key Performance Benefit
Improved efficiency, safety, and operational reliability.
- 4
Key Performance Benefit
Improved efficiency, safety, and operational reliability.
- 5
Key Performance Benefit
Improved efficiency, safety, and operational reliability.
⚙️ Conversion Industry2019Upgrade of Motor & Drive Control System — Film Machine
- 1
Higher Reliability & Lower Maintenance (AC Motor Advantage)
AC motors have fewer brushes, no commutator, and almost zero wear parts
- 2
Improved Speed Stability & Film Quality
AC motor + VFD provides precise speed control
- 3
Higher Energy Efficiency
AC motors are more efficient than old DC motors
- 4
New Gearbox = Better Torque, Less Vibration
Correct gearbox ratio improves torque delivery
- 5
Full Automation With New PLC System
Accurate synchronization between:
🔩 Steel & Drive Systems2016Motion Control — FECUP Drilling Machine
- 1
Higher Drilling Accuracy
Servo‑based motion ensures precise positioning of the drill head
- 2
Faster Cycle Time & Higher Productivity
High‑speed servo movement
- 3
Smooth, Controlled Motion
No jerks or sudden movements
- 4
Improved Safety
Controlled feed rate prevents tool breakage
- 5
Reduced Maintenance
Servo motors require minimal maintenance
🔩 Steel & Drive Systems2019FAHU (Fresh Air Handling Unit) Control System
- 1
Precise Temperature & Humidity Control
Accurate control of cooling/heating coils
- 2
Improved Fresh Air Quality & Filtration Efficiency
Monitors filter pressure drop
- 3
Energy Efficiency & Lower Operating Cost
Variable speed control for supply/return fans
- 4
Automatic Airflow & Pressure Control
Maintains required CFM for fresh air
- 5
Enhanced Safety & Protection
Fire alarm integration (automatic shutdown or damper closure)
⛽ Oil & Gas2020Upgrade of Drive System
- 1
Higher Production Efficiency
New drive systems (VFDs / soft starters / high‑efficiency motors) provide:
- 2
Significant Energy Savings
Modern drives reduce energy consumption by:
- 3
Improved Product Quality
Upgraded drives ensure:
- 4
Reduced Maintenance & Longer Equipment Life
New drive systems reduce mechanical stress by:
- 5
Enhanced Safety & Protection
Modern drives include:
⚙️ Conversion Industry2020Bottle Linear Inspection System — Laboratory
- 1
High‑Precision Defect Detection
Identifies micro‑defects in bottle body, neck, base, and threads
- 2
Consistent, Repeatable Quality Control
Automated inspection removes operator subjectivity
- 3
Increased Inspection Speed
Inspects bottles continuously in a linear flow
- 4
Comprehensive 360° Bottle Analysis
Multi‑camera or vision‑sensor coverage
- 5
Improved Product Safety & Compliance
Ensures bottles meet regulatory and customer specifications
💧 Water & Wastewater2020Hospital Sewage Treatment Plant — Automation System
- 1
Improved Treatment Quality & Compliance
A modern PLC/SCADA system ensures:
- 2
Higher Reliability & Reduced Downtime
Upgrading eliminates issues caused by:
- 3
Energy Savings & Optimized Operation
Modern control logic can:
- 4
Enhanced Monitoring, Alarms & Safety
A new SCADA system provides:
- 5
Better Sludge Management
Upgraded control improves:
💧 Water & Wastewater2020Hospital Sewage Treatment Plant — Automation System
- 1
Key Performance Benefit
Improved efficiency, safety, and operational reliability.
- 2
Key Performance Benefit
Improved efficiency, safety, and operational reliability.
- 3
Key Performance Benefit
Improved efficiency, safety, and operational reliability.
- 4
Key Performance Benefit
Improved efficiency, safety, and operational reliability.
- 5
Key Performance Benefit
Improved efficiency, safety, and operational reliability.
💧 Water & Wastewater2020Hospital Sewage Treatment Plant — Automation System
- 1
Key Performance Benefit
Improved efficiency, safety, and operational reliability.
- 2
Key Performance Benefit
Improved efficiency, safety, and operational reliability.
- 3
Key Performance Benefit
Improved efficiency, safety, and operational reliability.
- 4
Key Performance Benefit
Improved efficiency, safety, and operational reliability.
- 5
Key Performance Benefit
Improved efficiency, safety, and operational reliability.
💧 Water & Wastewater2019Water Leakage Detection System
- 1
Early Leak Detection & Immediate Alerts
Detects leaks at the earliest stage
- 2
Protects Critical Assets & Equipment
Delivers measurable improvements in operational efficiency and reliability.
- 3
Prevents Structural Damage
Stops water from damaging:
- 4
Reduces Operational Downtime
Early detection avoids shutdowns
- 5
Automated Monitoring 24/7
Continuous leak monitoring
⚗️ Chemical Manufacturing2021Tanks Overfill Monitoring System
- 1
Prevents Tank Overflows & Spillage
Early detection of high‑level conditions
- 2
Enhances Safety in Hazardous Chemical Areas
Paint factories store flammable and volatile chemicals
- 3
Protects Equipment & Infrastructure
Delivers measurable improvements in operational efficiency and reliability.
- 4
Reduces Environmental Impact
Prevents chemical spills into:
- 5
Improves Production Efficiency
Ensures tanks are filled to the optimal level
⚗️ Chemical Manufacturing2021Tanks Monitoring & Transfer System
- 1
Accurate Level Monitoring for Hazardous Materials
Real‑time level measurement for bitumen, emulsions, solvents, additives
- 2
Automated Transfer Between Tanks
Automatic pump start/stop
- 3
Prevents Overflows, Spills & Environmental Hazards
Delivers measurable improvements in operational efficiency and reliability.
- 4
Protects Pumps & Transfer Equipment
Prevents pump dry‑run
- 5
Improved Production Efficiency
Ensures raw materials are always available for:
⚗️ Chemical Manufacturing2024Upgrade of Bitumen & Diesel Transfer System
- 1
Improved Safety for Flammable Materials
Prevents leaks, spills, and vapor release
- 2
Higher Transfer Efficiency & Faster Flow
New pumps, valves, and pipelines improve flow rate
- 3
Accurate Level Monitoring & Automatic Control
Real‑time tank level measurement
- 4
Reduced Maintenance & Downtime
Modern pumps and valves require less maintenance
- 5
Energy Efficiency
Optimized pump sizing
🏗️ Construction Materials2020Asphalt Batching System
- 1
High‑Quality Asphalt Mix
Precise weighing of aggregates, bitumen, and filler
- 2
Full Automation & Process Control
PLC‑based control of:
- 3
Improved Production Efficiency
Faster batching cycles
- 4
Accurate Recipe & Mix Design Management
Multiple mix recipes stored in the system
- 5
Energy Savings
Optimized burner control
🧵 Textile2025Upgrade of Drive System
- 1
Modern VFD Technology for Carpet Manufacturing
Latest variable frequency drive systems provide precise, reliable speed and torque control across all carpet weaving and finishing processes.
- 2
Improved Process Control & Consistency
Accurate speed and tension management across all looms and machines ensures consistent carpet pile height, density and dimensional accuracy.
- 3
Measurable Energy Efficiency Gains
Variable frequency drives match motor speed to actual loom demand, delivering significant reductions in electricity consumption per metre of carpet produced.
- 4
Elimination of Legacy Drive Failures
Modern drive platform replaces obsolete components prone to failure, restoring full production reliability and eliminating repeat breakdown events.
- 5
Predictive Maintenance Capability
Advanced built-in diagnostics and condition monitoring enable a shift to condition-based maintenance, reducing both planned and unplanned downtime.
At Synigrate, we are redefining the future of industrial automation and control systems.
With deep industry expertise and a relentless drive for innovation, we deliver cutting-edge automation solutions tailored to the complex demands of modern industries. From smart manufacturing to process optimization, our solutions are engineered to boost efficiency, accuracy, and productivity across the entire operational lifecycle.
Our portfolio spans intelligent assembly lines, autonomous robotics, and advanced process control and monitoring systems—each designed to drive measurable performance improvements. We offer end-to-end services, including system architecture, integration, commissioning, and 24/7 support, ensuring seamless execution and maximum uptime.
By harnessing the power of PLCs, SCADA systems, and IoT integration, Synigrate empowers businesses to unlock new levels of operational efficiency, reduce costs, and elevate product quality. Our expert engineers and technicians collaborate closely with clients to create custom-built solutions that align perfectly with their unique goals and challenges.
Discover how Synigrate is transforming industries through intelligent automation—one system at a time.
Industrial automation solution and Control system
These are some of our happy clients who have benefited from our cutting-edge solutions that enhance efficiency, reliability, and performance across various industries.
